华星东方承建的内蒙古自治区乌兰察布市卓资生活垃圾焚烧发电项目小型炉排及烟气净化工程于2024年06月28号开工建设。这一项目不仅是华星东方在环保领域深耕细作的又一力作，更是在小型垃圾焚烧技术应用上的一次重要突破，具有标杆示范意义。 The Small-scale Grate and FGC system of Zhuozi MSW Incineration Power Generation Plant in Ulanqab, Inner Mongolia, undertaken by HEPT, has commenced construction since June 28th., 2024. This project represents not only another masterpiece of HEPT's dedicated cultivation in the environmental protection sector but also a significant breakthrough in small-scale waste incineration technology application, bearing exemplary demonstration significance.
该项目建设总规模日焚烧处理生活垃圾75吨，其中该项目采用小型1x75t/d往复式机械炉排炉，烟气净化采用“SNCR+固定喷雾+BHF+SCR”的处理工艺，为我司设备供货工程。 The project has a total capacity of 75 tons of MSW incineration treatment per day, adopting a small-scale 1×75t/d reciprocating mechanical grate furnace with FGC system utilizing the "SNCR + Semi-Dry Spray + BHF + SCR" treatment process, with equipment all supplied by HEPT.
为积极响应国家关于鼓励县域地区发展小型垃圾焚烧技术的政策号召，华星东方敏锐捕捉市场需求，凭借深厚的技术积累和丰富的行业经验，全力投入到小型垃圾焚烧炉排炉的研发与生产中。这款应用于卓资项目的小型炉排炉，是华星东方基于行业技术探索与市场需求调研，联合行业伙伴共同研发的成果。通过模块化设计与工艺优化，形成了符合国内环保标准及区域性处置需求的解决方案，体现了行业技术协同创新的实践价值。 In active response to national policy calls encouraging the development of small-scale waste incineration technology in county-level regions, HEPT has keenly captured market demands and leveraging profound technical accumulation and rich industry experience, devoted full efforts to the R&D and manufacturing of small-scale waste incineration grate furnaces. This small-scale grate furnace applied in the Zhuozi WtE plant is the result of HEPT's joint R&D with industry partners based on industry technology exploration and market demand research. Through modular design and process optimization, a solution compliant with domestic environmental standards and regional disposal requirements has been formed, embodying the practical value of industry technology collaborative innovation.
从设计理念来看，它充分考虑了县域地区垃圾产生量相对较少、分布较为分散的特点，以小型化为核心优势进行精准打造。其紧凑的结构设计，极大地节省了占地面积，对于土地资源相对紧张的县域地区而言，无疑是最佳选择。即便在有限的场地空间内，也能轻松实现高效稳定运行，为当地垃圾处理提供了便捷且可行的解决方案。 From a design concept perspective, it fully considers the characteristics of relatively small and dispersed waste generation in county-level regions, with miniaturization as its core advantage for precision development. Its compact structural design significantly saves land occupation, making it undoubtedly the optimal choice for county-level regions with relatively tight land resources. Even within limited site space, it can easily achieve efficient and stable operation, providing convenient and feasible solutions for local waste treatment.
技术性能方面，该小型炉排炉具备卓越的燃烧效率。通过独特的往复式机械运动设计，能够使垃圾在炉排上充分翻滚、搅拌，实现均匀燃烧，确保垃圾中的有机物得到充分分解和转化，最大程度地减少二噁英等有害物质的产生。同时，先进的燃烧控制系统可根据垃圾的热值、水分等特性，实时精准调整燃烧参数，保证燃烧过程的稳定性和高效性，有效提高了能源利用率，实现了垃圾处理的减量化、无害化和资源化。 In terms of technical performance, this small grate furnace possesses excellent combustion efficiency. Through unique reciprocating mechanical motion design, it enables waste to fully tumble and stir on the grate, achieving uniform combustion and ensuring complete decomposition and conversion of organic matter in waste, minimizing the generation of dioxins and other harmful substances. Meanwhile, the advanced combustion control system can real-time precisely adjust combustion parameters according to waste calorific value, moisture content, and other characteristics, ensuring combustion process stability and efficiency, effectively improving energy utilization rate, and achieving waste treatment reduction, harmlessness, and resource utilization.
乌兰察布市卓资生活垃圾焚烧发电项目所规划采用的小型 1x75t/d 往复式机械炉排炉，在设计阶段时设计团队充分考量小型化应用场景的特殊需求，设计出具备高效燃烧性能、便于后期维护以及对不同垃圾成分拥有良好适应性的小型炉排炉,充分满足了当地生活垃圾处理在技术可靠性、经济合理性以及环境友好性等多方面的用户需求，不仅为当地生活垃圾处理提供了可靠的技术保障，也为华星东方在小型垃圾焚烧炉排领域树立了经典范例。 The small-scale 1×75t/d reciprocating mechanical grate furnace planned for the Zhuozi MSW Incineration Power Generation Project in Ulanqab was designed with full consideration of the special needs of small-scale application scenarios during the design phase. The design team created a small grate furnace with efficient combustion performance, convenient later maintenance, and good adaptability to different waste components, fully satisfying local domestic waste treatment needs in terms of technical reliability, economic rationality, and environmental friendliness. It not only provides reliable technical guarantee for local MSW treatment but also establishes a classic example for HEPT in the small-scale waste incineration grate field.
过去四五年间，华星东方以敏锐的市场洞察力与强大的技术整合能力，完成了从烟气净化单一业务向"烟气治理+核心装备制造"双主业协同发展的战略跃迁，依托在烟气净化领域积累的工艺优势与工程经验，逐步向固废焚烧产业链上游延伸，在装备制造领域，公司先后完成伟纶、三菱、绿动、荏原、LAWI等的定制化炉排生产任务，成功实现焚烧炉排制造代工业务的规模化落地，从精密部件加工到整炉系统集成，构建起覆盖设计、工艺、品控的全链条制造体系。并深度参与上海嘉定、广元、惠阳、丰城、安顺、晋州、吴忠等二十余个焚烧项目各类设备的升级改造，形成涵盖设备大修、系统优化、智能运维的全周期维保服务体系，累计完成超百台套核心装备的检修维保任务。 Over the past 4-5 years, HEPT has completed a strategic leap from one FGC system to dual-core coordinated development of "Flue Gas Treatment + Core Equipment Manufacturing," relying on keen market insight and powerful technical integration capabilities. Building upon process advantages and engineering experience accumulated in FGC system field, HEPT has gradually extended upstream in the solid waste incineration industry chain. In the equipment manufacturing sector, HEPT has successively completed customized grate production tasks for Vølund, Mitsubishi, Dyna-green, Ebara, LAWI and others, successfully achieving large-scale implementation of incineration grate manufacturing OEM business. From precision component processing to complete furnace system integration, it has constructed a full-chain manufacturing system covering design, process and quality control. HEPT has also deeply participated in equipment upgrade and transformation for over twenty incineration projects including Shanghai Jiading, Guangyuan, Huiyang, Fengcheng, Anshun, Jinzhou and Wuzhong, forming a full-cycle maintenance service system covering equipment overhaul, system optimization and intelligent operation & maintenance, having completed maintenance and servicing tasks for over 100 sets of core equipment.
通过制造代工与运维服务的双轮驱动，公司已形成年产能500台套焚烧核心装备的制造基地，并构建起覆盖东南亚、东北亚的全球化服务网络。从烟气治理专家到固废焚烧领域装备制造领军者，华星东方正以技术创新为引擎，持续深化在焚烧炉排、水冷系统等关键装备的国产化替代进程，向着"国际固废焚烧领域装备制造领先企业"的战略目标稳步迈进。 Through the dual-wheel drive of manufacturing OEM and operation & maintenance services, HEPT has established a manufacturing base with annual production capacity of 500 sets of incineration core equipment and built a global service network covering Southeast Asia and Northeast Asia. From specializing in FGC system to leader in solid waste incineration equipment manufacturing, HEPT has been using technological innovation as its engine to continuously deepen the localization substitution process for key equipment including incineration grates and water-cooled systems, steadily advancing toward the strategic goal of becoming a "Leading Enterprise in Solid Waste Incineration Equipment Manufacturing."
截至目前，公司已在全球多地成功落地数个具有标杆意义的炉排制造、烟气净化及配套设施项目，项目地点涵盖海外吉尔吉斯斯坦伊塞克湖，泰国马哈沙拉堪、沙缴府、猜纳府、春蓬府、叻武里府、罗勇市，GEA西班牙、GEA挪威、GEA印尼，印尼巨港、TK、IKSI，越南太平县，马来西亚雪兰莪，印度海得拉巴、Pune、伦甘纳邦邓迪格市，土耳其维拉卡，日本长崎西以及国内的广东佛山南海、内蒙古卓资、湖南常宁、四川广元等地。累计参与全球固废焚烧厂300余座，已经投入运行或建成的烟气净化系统超500套，项目涵盖了国内外31个地区。 To date, HEPT has successfully implemented multiple benchmark grate, FGC system and supporting facility projects globally, covering locations including overseas, Issyk-Kul in Kyrgyzstan, Maha Sarakham, Sa Kaeo, Chainat, Chumphon, Ratchaburi and Rayong in Thailand, Spain, Norway and Indonesia projects with GEA, Palembang Indonesia, TK, IKSI, Thai Binh Vietnam, Selangor Malaysia, Hyderabad, Pune and Dundigal in India, Varaka in Turkey, West Nagasaki in Japan as well as domestic locations including Nanhai in Foshan Guangdong, Zhuozi in Inner Mongolia, Changning in Hunan and Guangyuan in Sichuan. HEPT has cumulatively participated in over 300 global solid waste incineration plants, with more than 500 sets of FGC systems already in operation or completed, spanning 31 regions domestically and internationally.
